Abstract

Toluene is one of the volatile organic compounds that are harmful to the environment and human health. One promising approach for eliminating toluene is catalytic combustion. Although precious metal-based catalysts are known to show high activity for toluene combustion, the high price of precious metals has restricted their widespread applications. In this study, precious metal-free catalysts of Co3O4/ZrSn1−xFexO4−δ were synthesized for toluene combustion. Here, scrutinyite-type ZrSnO4 was focused as a promoter, which can supply active oxygen species from inside the lattice toward the Co3O4 activator. In addition, Fe2+/3+ ions were introduced into the ZrSnO4 lattice to enhance the oxygen supply ability considering the improvement of redox properties and the formation of oxygen vacancies for a smooth oxide ion migration. The oxygen supply from the ZrSn1−xFexO4−δ lattice facilitated toluene oxidation on Co3O4, and the highest catalytic activity was obtained for the 19 wt.% Co3O4/ZrSn0.93Fe0.07O4−δ (Co3O4/ZSF0.07) catalyst, wherein the complete combustion was realized at a temperature as low as 250 °C. The toluene combustion reaction over Co3O4/ZSF0.07 was considered to proceed along a typical route of the rapid transformation of toluene into the intermediates (benzyl alcohol, benzaldehyde, benzoate, and maleic anhydride) and, finally, to the formation of carbon dioxide and water.

The precious metal-free catalysts of Co3O4/ZrSn1−xFexO4−δ were synthesized for toluene combustion. The active oxygen supply from the scrutinyite-type ZrSn1−xFexO4−δ solids promoted toluene oxidation on the Co3O4 activator. The highest catalytic activity was obtained for the Co3O4/ZrSn0.93Fe0.07O4−δ catalyst, wherein complete combustion was realized at a temperature as low as 250 °C.
Graphical Abstract

The precious metal-free catalysts of Co3O4/ZrSn1−xFexO4−δ were synthesized for toluene combustion. The active oxygen supply from the scrutinyite-type ZrSn1−xFexO4−δ solids promoted toluene oxidation on the Co3O4 activator. The highest catalytic activity was obtained for the Co3O4/ZrSn0.93Fe0.07O4−δ catalyst, wherein complete combustion was realized at a temperature as low as 250 °C.

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